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Anhui Keye Information & Technology Co., Ltd.
Anhui Keye Information & Technology Co., Ltd.

Anhui Keye Information & Technology Co., Ltd.

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Real Time Detection System For Bottle Surface Defects Based On Machine Vision

Real Time Detection System For Bottle Surface Defects Based On Machine Vision

Real Time Detection System For Bottle Surface Defects Based On Machine Vision
Real Time Detection System For Bottle Surface Defects Based On Machine Vision
Real Time Detection System For Bottle Surface Defects Based On Machine Vision
Product Details:
Place of Origin: China
Brand Name: KEYE
Certification: No
Model Number: KVIS
Payment & Shipping Terms:
Minimum Order Quantity: 1 SET
Price: Negotiable
Packaging Details: Fumigation-free wood
Delivery Time: 4 to 6 weeks
Payment Terms: L/C, T/T
Supply Ability: 1 set per 6 weeks
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Detailed Product Description
Name: Detection System For Bottle Surface Defects WEIGHT: 500kg
Brand: KEYE Material: SS 304
Key Tech: AI Algorithm Show Room: None
Voltage: Adapt To Natioal Standards After-sale: Remote Service
OEM: Yes Loading Port: Shanghai
High Light:

Bottle Surface Defects Detection System

,

Real Time Detection System

,

SS304 Visual Detection System

Real Time Detection System For Bottle Surface Defects Based On Machine Vision

 

System operating parameters
Dimensions

See the design drawings

for details

Power and frequency 220V 20A 50HZ
Total power 5kw ~ 6kw Air pressure 0.5~0.8MPa Purify and oil-free
Working temperature -20℃ ~ 60℃ Working humidity Below 50% relative humidity

 

Inspection standards

Item Camera Position Inspect Accuracy Speed
KVIS 1 Front area foreign item,label issue(scratch,printing,skewing,etc.) 99% 2500pcs/h
4 Inner side black spot,filling material,stain
4 Outside
1 Bottom side

 

Company profile

KEYETECH has always been committed to the application of artificial intelligence in the field of vision technology, replacing human eyes and brain decision with machine vision and AI reasoning calculations, and integrating the quality detection and sorting to industrial products in traditional manufacturing to make the production more digitization , Intelligence, visualization, and persistence. Also greatly improves the efficiency and accuracy of industrial detection, and enhances the intelligent level of the manufacturing industry.

 

Inspection principle

Our company's design plan uses 6 sets of high-resolution industrial cameras and high-performance light sources to carry out all-round visual inspection for the appearance defects of plastic barrel products.The testing speed is 2500 pieces/hour, and the equipment can realize 7*24 hours of round-the-clock operation, and the unqualified products can be automatically eliminated online.

Real Time Detection System For Bottle Surface Defects Based On Machine Vision 0

The whole set of testing equipment includes mechanical parts, visual electronic hardware and testing system software. The entrance and exit of the testing machine can be integrated with the on-site conveyor line (specific docking
Please refer to the design drawings for details), and can connect upstream and downstream production equipment (such as electrostatic dust removal, disinfection and other production line equipment) according to the specific production needs of customers.

 

 

 

Inspection details

  1. 1. The conveyor line in front of the detection machine is connected to the incoming material conveying device to ensure that each incoming material is a barrel, and according to the site situation, the mouth of the incoming barrel is upward;
  2. 2. The front conveying line transports the products with the mouth upwards stably and orderly to a section of the upper adsorption belt, and the whole barrel is suspended and adsorbed on the belt, and a set of 3 million is arranged directly below the belt
  3. The pixel industrial camera is used to collect the image of the outer bottom of the barrel;
  4. 3. After the image acquisition of the outer bottom is completed, the barrel is adsorbed by the upper adsorption belt and continues to move forward until it is successfully received by the rear conveyor belt. The barrel passes through the rear conveyor belt to the backlight detection unit.

Real Time Detection System For Bottle Surface Defects Based On Machine Vision 1

  1. There are 5 sets of 3 million pixel industrial cameras arranged in this station. The arrangement is that the 4 sets of cameras are respectively located at the two diagonals of the barrel, and at the same time, the
  2. Two strip light sources are arranged on both sides, 4 sets of cameras are respectively aimed at the four outer edges of the barrel to collect 4 side images of the barrel, and another set of cameras is arranged on the top of the barrel downwards
  3. Collect the image of the inner bottom surface of the bucket;
  4. 4. The high-resolution sample images captured by the above 6 sets of industrial cameras will be transmitted to the image processing software, and compared with the standardized samples to determine good and bad products, and
  5. Control the corresponding pneumatic components to remove defective products, and finally collect qualified products.
  6. 5. The software will open the sample comparison standard, and the production personnel at the customer site can control the comparison accuracy and choose the most suitable accuracy standard for their own production conditions, so as to control
  7. defective rate.

 

Machine configurations

Specifications Q'ty
Industrial camera(KEYE 3 million pixels) 6 SET
Plane lens(KEYE) 5 PCS
Ring inner lens(AZURE/HK) 1 PCS
Frequency flash source(EVERLIGHT) 3 SET
Photoelectric sensor(SICK) 2 PAIR
High-speed solenoid valve(SMC) 1 PCS
Industrial power(MEAN WELL) 3 PCS
Circuit trigger board(KEY-PC-2.1) 1 PCS
Industrial computer(ADLINK) 1 SET
Hd touch device(AOC 21’) 1 SET

 

 

After-sale service

The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.

Real Time Detection System For Bottle Surface Defects Based On Machine Vision 2

After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.

Contact Details
Anhui Keye Information & Technology Co., Ltd.

Contact Person: Amy Zheng

Tel: +86 17355154206/+86 186 5518 0887

Send your inquiry directly to us
Anhui Keye Information & Technology Co., Ltd.
168 TangKou Road,Taohua Industrial Park,Hefei,Anhui
Tel:86--17355154206
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