Integrated Solutions HDPE Bottles Defect Detection Machine With CCD Camera

Integrated Solutions HDPE Bottles Defect Detection Machine With CCD Camera

Inspection principle

Stably and orderly transfer the barrel and bottle products to a specific station according to a fixed orientation (such as the handle structure area forward), and then transmits the captured sample image to the image processing software through the high-pixel industrial camera, compares with the standardized sample and distinguishes the defective product and the good product, and controls the corresponding pneumatic components to reject defective products and finally collect qualified products.

The software sets the comparison standard for the samples, operators can control the comparison precision and choose the precision standard that best suits themselves, thereby controlling the defect rate.

Inspection details

Our design plan uses 14 sets of high-pixel industrial cameras and high-performance stroboscopic light sources, and conducts a comprehensive detection of the bottle mouth, bottle bottom and bottle body defects of the product. The whole set of detection equipment includes mechanical parts, visual electronic hardware and detection systems. The software, the entrance and exit of the detector can be integrated with the conveyor line. The detection speed is 3600 pieces per hour. The equipment can realize 7*24 hours of operation, and the unqualified products can be automatically rejected online.

The software will open the sample comparison standard, and the production personnel at the customer site can control the comparison accuracy and select the accuracy standard most suitable for their own production conditions to control the defect rate.

Image specification

Black spots, stains, hair, foreign objects, impurities (different colors) will be analyzed and processed according to the black spot detection index. The contrast difference of the gray value of this item must be greater than 40, which can be effectively detected. If the sample has transparent oil stains or light black spots, and the gray value contrast difference is low (below 40), the expected detection effect cannot be achieved.

In actual detecting, due to the critical fluctuation state of some detecting items, it will cause a certain probability of product misdetection, which can be adjusted through the parameter settings of the system software to achieve the actual detecting effect.

After-sale service

The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.

After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.