New Design Machine Vision System Bottle Molding Defects Inspection Equipment
Company Profile
Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national high-tech enterprise specializing in the application of AI technology in visual inspection industry. As a leading manufacturer&Designer, It can provide the most advanced level AI visual inspection equipment and the customized AI system solutions of visual imaging, computing power, algorithm, and automatic control software for various sub-industries. The company was established in 2011, it has a high-level R&D team from top domestic optical research institutes and a core doctoral team from the USTC, covering the entire technology chain of optics, electrics, mechanics, algorithm and software. Our products can be applied in beverage, pharmacy, dairy, wine, textile, new energy, agriculture and other packaging industries.
Keye AI visual inspection overall solution adopts the world's top AI algorithm, equipped with visual analysis software and lighting, imaging and acquisition processing modules, which has the advantages of small sample size, strong generalization ability and rapid deployment. At present, the products are used in many industries such as food, alcoholic beverages, dairy products, pharmaceuticals, cosmetics, and daily chemicals.
Inspection principle
The design scheme uses high-pixel industrial cameras and high-performance strobe light sources to conduct all-round visual inspection for the appearance defects of bottle products. The inspection speed is 60-100 pcs/min, and the equipment can operate 24 hours a day. Products can be automatically rejected online.
Product background
Cans are a common beverage packaging. It is a metal beverage container. Its existence has brought great convenience and enjoyment to people, so it has been widely used. Now many markets basically use this aluminum can. As the packaging form of beer and carbonated beverages, with the advancement of design and production technology, aluminum cans are gradually becoming lighter in weight, which also better meets the overall needs of the market. test. As the packaging of beverages, cans are of great importance in terms of quality. The appearance inspection of cans has also become a part of many production lines.
General situation of detection system
The overall equipment integrates mechanical mechanism, visual optical hardware and detection system software, defective product rejection and counting device. The normal detection speed of the appearance inspection of cans is 20 pieces/min. The front entrance and exit of the inspection machine can be connected with the customer's on-site conveyor line. Integrated docking, the equipment can operate 7*24 hours a day, greatly improving production efficiency.
Detectiond standard
Model | Camer | Detection Range | Test Content And Precision | Detection Accuracy | Detection Speed |
| Kvis-T-C-C15 | 1 Set
| Bottle Mouth | Black Spots, Stains, Gaps, Flash Burrs ≥ 0.5mm | 99% | 800 Pcs/Hour |
Bottle Mouth Deformation/Roundness≥1.5mm | 99% |
Bottle Mouth Incision Bad Bulge ≥ 1mm | 99% |
4 Sets | Bottle Mouth Cut And Thread Part | Black Spots, Stains, Gaps, Flash Burrs ≥ 0.5mm | 99% |
Bottle Mouth Incision Bad Bulge ≥ 1mm | 99% |
2 Set | Bottle Bottom | Black Spots, Stains, Foreign Matter Impurities, Hair Glue, Poly Glue ≥ 0.5mm | 99% |
≥3-5mm | 99% |
2 Sets | Outer And Inner Wall Of Bottle | Extrusion Point Convex Position ≥3-5mm | 99% |
Transparent Line On The Surface Of The Bottle | Visible To The Naked Eye In Natural Light |
1 Set | Outer Bottom Of Bottle | Multi-Material, Dirty, Impurity, Hair, Plastic Thread≥0.5mm | 99% |
Extrusion Point Convex Position ≥3-5mm | 99% |
Ø Black spots, stains, hair, impurities (different colors) will be analyzed and processed according to the black spot detection index. The contrast difference of this gray value should be greater than 40, which can be effectively detected.
Ø The testing equipment needs to be regularly maintained and cleaned during use (such as conveyor belt cleaning, camera cleaning, etc.), and the testing equipment itself will not produce secondary pollution sources (such as debris, fine foam, etc.) to the testing samples.
Ø.Enable and disable the system detection function
Name | Quantity | Unit |
Industiral Camera | 8 | Set |
Optical Lens | 8 | Pcs |
Strobe Light Source | 8 | Set |
Laser Beamer | 2 | Couple |
Cylinder | 1 | Pcs |
Industrial Power | 5 | Pcs |
Circuit Trigger Board | 1 | Pcs |
Inverter | 4 | Set |
Industrial Computer | 1 | Set |
Hd Touch Screen | 1 | Set |
Warning Light | 1 | Pcs |
Terminals/Relays | 1 | Set |
After-sale service
The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.
After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.
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