Visual Cap Inspection System 200pcs/Min with Industrial Cameras

Inspection Standard

About the inspection system

The maternal and infant industry is a relatively popular industry in recent years. With the current severe situation of environmental pollution, newborns are the most delicate. Therefore, the products used by infants are increasingly scrutinized by consumers in the market. Branded companies are also increasingly demanding manufacturers. However, during the production process of the nipple cover, due to the large production batch, the traditional manual inspection cannot meet the actual production requirements.

At the same time, due to the subjectivity of manual inspection, it will affect the accuracy and false detection rate of the actual product inspection to a certain extent. . Therefore, Keye Tech uses its own industry advantages to formulate a complete set of testing plans for the pacifier combination cover. Actually, the testing plan can be adjusted according to the requirements of customers or brands.

Test product sample description

This program is aimed at the detection of the pacifier combination cover, and the colors are transparent, red, and yellow. The product specifications are as follows:

• Side detection of the transparent cover: detect black spots and oil defects on the transparent cover of the combined cover. Four cameras are equipped here;
• Detection of the inner nozzle part: due to the material of the outer cover, some positions of the inner nozzle part are not visible or very unclear. Therefore, the detection of the inner nozzle part is mainly for the visible position , That is, defects visible through the outer cover can be detected;
• Combination cover base detection: the base color is divided into three colors: red, yellow, and white. The detection content includes black spots and oil stains. The overlapping parts of the base and the transparent cover can also be detected if black spots or oil stains are visible. It cannot be detected if it is not visible;
• Cover top surface detection: here is equipped with a camera on the top surface to detect the visible position of the top surface of the transparent cover and the internal suction nozzle;
• Lid edge detection: here is equipped with a device to detect burrs, flashes, lack of material, and black spots on the lid.

Inspection Details

The inspection equipment includes mechanical parts, visual electronic hardware and inspection system software. Both parties need to predetermine the height of the conveyor line to facilitate the on-site equipment docking.

The counting function can be realized after the finished product is tested, and the counting accuracy rate is 100%.

The equipment needs to be regularly maintained and cleaned during use (such as conveyor belt cleaning, camera cleaning, etc.). The testing equipment itself will not cause secondary pollution sources (such as debris, fine foam, etc.) to the tested samples.

6, Picture reference

Figs. 1 and 2: Visible position of the side of the outer cover and the inner cover

Side position Edge of bottom lip and inside lip