AI Algorithm Based CR CT Pharma Cap Closure Vision Inspection Machine
Inspection principle
We adopt 6 sets of high pixel industrial cameras and high-performance LED strobe light sources to conduct comprehensive defect inspection on the appearance of products. The entire set of detection equipment includes a sample material handling system, mechanical transmission part, optical imaging system, visual electronic hardware, and detection system software. The entire equipment can be independently placed on the customer's site, The maximum detection speed can reach 200-800 pcs/min, the unqualified products can be automatically rejected online and good product can be counted and packed if needed.
Using visual inspection technology to carry out all-round inspection of each position of the bottle body, it can detect high and short bottles, special-shaped bottles, inverted bottles, half bottles, residual liquid, damage to the upper edge of the bottle mouth, damage to the outer edge of the bottle mouth, damage to the lower edge of the bottle mouth, side All kinds of defects such as wall stains burst, bottle bottom stains and foreign objects, bottle bottom transparent film, bottle bottom damage and other defects are eliminated online.
Company Profile
Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national high-tech enterprise specializing in the application of AI technology in visual inspection industry. As a leading manufacturer&Designer, It can provide the most advanced level AI visual inspection equipment and the customized AI system solutions of visual imaging, computing power, algorithm, and automatic control software for various sub-industries. The company was established in 2011, it has a high-level R&D team from top domestic optical research institutes and a core doctoral team from the USTC, covering the entire technology chain of optics, electrics, mechanics, algorithm and software. Our products can be applied in beverage, pharmacy, dairy, wine, textile, new energy, agriculture and other packaging industries.
Keye AI visual inspection overall solution adopts the world's top AI algorithm, equipped with visual analysis software and lighting, imaging and acquisition processing modules, which has the advantages of small sample size, strong generalization ability and rapid deployment. At present, the products are used in many industries such as food, alcoholic beverages, dairy products, pharmaceuticals, cosmetics, and daily chemicals.
Software Function
- Enabling and disabling the system detection function
- Detection index parameters and accuracy adjustment
- Template sampling and saving, storage and retrieval of sample information
- Camera screen calibration function
- Real time production information display of the system (qualification rate, total output, speed, etc.), browsing of historical production information, export and storage functions
- Manage permissions based on login account
- (example, disabling parameter adjustment for general operation users)
- Operation and adjustment of the mechanical part of the system (If the transmission device is turned on, adjust the alarm signal)
The detection standards are as follows:
| Model |
Camera number |
Detection range |
Detection content and accuracy |
Detection precision |
Detection precision |
Detection speed |
Remark |
| KY-PC-06W |
4 sets
|
Outside |
Black spots≥0.2mm |
99.6% |
99% |
200-800
pcs/min
|
|
| |
99.6% |
|
1 set
|
Concave |
0.5m＜lack of material≤1mm |
99.6% |
| Black spots≥0.2mm |
99.6% |
| 2mm＜Deformed |
99.6% |
|
1 set
|
Trademark |
Black spots≥0.2mm |
99.8% |
| Note: This equipment adopts 2 million pixel level industrial cameras. |
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