Place of Origin: | China |
Brand Name: | KEYE |
Certification: | NO |
Model Number: | KVIS-B |
Minimum Order Quantity: | 1 SET |
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Price: | Negotiable |
Packaging Details: | Fumigation-free wood |
Delivery Time: | 4 to 6 weeks |
Payment Terms: | L/C, T/T |
Supply Ability: | 1 set per 4 weeks |
Inspection Types: | PET/PS Bottles | Function: | Bottle Inspection |
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ODM/OEM: | Available | Advantages: | Easy To Operate |
Show Room: | None | Structure: | Stable |
Current: | 5.0kw-6.0kw | Voltage: | 220V 20A |
MOQ: | 1 Set | Loading Port: | Shanghai |
High Light: | 100ml bottle inspection System,PS bottle inspection System,100ml Heuft Bottle Inspection |
Detection principle
The product is stably ordered to a specific station through the transfer device, and then the high-pixel sample image taken by the industrial camera is transferred to the image processing software, and the standard sample is compared and analyzed to determine the good product and the defective product, and control the corresponding pneumatic to remove the defective products and finally collect the qualified products.
The software will open the sample comparison standard, and the production personnel on the customer site can control the comparison accuracy and choose the accuracy standard most suitable for their own production conditions, thereby controlling the product defect rate.
Detecting details
Our design plan adopts 11 sets of high-pixel industrial cameras and high-performance stroboscopic light sources to carry out a full range of visual detection for the appearance defects of the bottle body. The detection speed is 120 pieces per minute. The equipment can realize 7*24 hours of operation, and the unqualified products can be automatically rejected online.
The whole set of detecting equipment includes mechanical parts, visual electronic hardware and detecting system software. The entrance and exit of the detecting machine can be integrated with the on-site conveyor line (see the design drawings for details), and can be connected to the upstream and downstream production equipment according to the specific production needs of the customer.
System operating parameters | |||
Dimensions |
See the design drawings |
Power and frequency | 220V 20A 50HZ |
Total power | 5.0~6.0 kw | Air pressure | 0.5~0.8MPa Purify and oil-free |
Working temperature | -20℃ ~ 60℃ | Working humidity | Below 50% relative humidity |
Inspection procedure
Detection standard
Model | Camera number | Detection range | Detection content and accuracy | Detection precision | Speed |
KVIS- SC11 |
|
|
Black spots, stains (different colors) ≧0.2mm | 99% |
120 pcs/min |
Lack of material on cup mouth,overlap≧0.5mm | 99% | ||||
|
|
Black spots, stains (different colors) ≧0.2mm | 99% | ||
Penetrating hole (no adhesion in the hole)≧0.5mm |
99% | ||||
|
|
Black spots, stains (different colors) ≧0.2mm | 99% | ||
Obviously uneven thickness |
99% | ||||
Injection point offset≧±0.5mm | 99% | ||||
Bottle inner |
99% | ||||
4 set point light source |
|
Uneven bottle mouth |
99% | ||
The bottle mouth and lifting ring are crushed |
99% | ||||
lifting ring dimple, lack of material |
99% | ||||
Dimples in the inner wall of the bottle mouth |
99% | ||||
4set |
|
Black spots, stains (different colors) ≧0.2mm | 99% | ||
Obviously uneven thickness (including over material on parting line) (The difference in gray value of local color difference is greater than 40 or more) | 99% |
System composition
(1) Mechanical part:The mechanical part is the core component of the system, which carries all the transmission devices and electronic hardware (industrial cameras,Light source, industrial computer, touch screen, electrical box, etc.).
The conveyor belt adopts a vacuum adsorption belt to adsorb and fix the sample on the surface of the belt without sliding, so that the picture can be accurately taken.
(2) Hardware part:The hardware part includes camera, lens, light source, high-speed air valve, computer, touch screen and other electrical equipment.
Machining process
Contact Person: Ms. Amy Zheng
Tel: +86 17355154206/+86 186 5518 0887