High Precision Defect Inspection System Machine for Transparent PET Bottles
Inspection Theory
The product is stably and orderly transmitted to a specific workstation, and the high pixel sample images captured are transmitted to image processing software through customized LED light sources and HID industrial cameras. Based on big data, AI algorithms are analyzed and compared, and the system automatically determines defective and good products. The corresponding pneumatic components are controlled to eliminate defective products online, and the good products are counted and boxed to complete product inspection.
| System operating parameters |
| Dimensions |
2.3×0.85×1.8(m) |
Power and frequency |
220V 20A 50HZ |
| Total power |
3.5kw |
Air pressure |
0.5~0.8MPa Purify and oil-free |
| Working temperature |
-20℃ ~ 60℃ |
Working humidity |
Below 50% relative humidity |
The detection standards are as follows:
| Model |
Camera number |
Detection range |
Detection content |
Detection accuracy |
Detection precision |
Detection speed |
| KVIS-C -SC11 |
1set |
Bottle mouth |
Black spots, stains, overlap, burrs, lack of material, etc. |
≥0.5mm |
Qualified product 99.5% |
160 pcs/min |
| False detection is less than 0.5% |
| 1set |
Bottom of the bottle |
Black spots, stains,foreign material, etc. |
≥0.5mm |
Qualified product 99.5% |
| False detection is less than 0.5% |
| 4 set |
Upper area of the bottle |
Black spots, stains,missing, etc. |
≥0.5mm |
Qualified product 99.5% |
| False detection is less than 0.5% |
| 4set |
Lower area of the bottle |
Black spots, stains, etc. |
≥0.5mm |
Qualified product 99.5% |
| False detection is less than 0.5% |
The counting function can be performed after detecting the finished product, and the counting accuracy is 100%.
Detection equipment requires regular maintenance cleaning (camera cleaning, etc.) during use, the equipment itself does not produce sources of secondary contamination (such as debris, fine foam, etc.).
Detection software function:
-Open and close the system detection function
-Adjustment of detection index parameters and accuracy.
-Template sampling and storage, sample detection information save and recall.
-Camera image calibration function
-The system displays real-time production information (qualification rate, total production, speed, etc.), historical production information browsing, export and save functions.
-Permission management based on the login account (such as general operation users disable parameter adjustment permissions)
-Operation and adjustment of the mechanical part of the system
(Such as open the transmission device, the adjustment of the air valve blow time, and the adjustment of the alarm signal)
Examples of sample detection patterns
The patterns shown below are all real-time shots in the existing Keye detection system. The details are as follows:
Notches or deformed in the screw teeth of the bottle mouth
Software Function
Ø Enabling and disabling the system detection function
Ø Detection index parameters and accuracy adjustment
Ø Template sampling and saving, storage and retrieval of sample information
Ø Camera screen calibration function
Ø Real time production information display of the system (qualification rate, total output, speed, etc.), browsing of historical production information, export and storage functions
Ø Manage permissions based on login account (example, disabling parameter adjustment for general operation users)
Ø Operation and adjustment of the mechanical part of the system (If the transmission device is turned on, adjust the alarm signal)
Company profile
KEYETECH has always been committed to the application of artificial intelligence in the field of vision technology, replacing human eyes and brain decision with machine vision and AI reasoning calculations, and integrating the quality detection and sorting to industrial products in traditional manufacturing to make the production more digitization , Intelligence, visualization, and persistence. Also greatly improves the efficiency and accuracy of industrial detection, and enhances the intelligent level of the manufacturing industry.
** Our company have served many well-known enterprises such as Coca-Cola, P&G,Unilever,ALPLA,C'estbon, Nongfu Spring, etc., and has won praise from many users.
After-sale service
The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.
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