Flip Cap Vision Sorting Machine High Resolution Optical Inspection System

Flip Cap Vision Sorting Machine High Resolution Optical Inspection System

Company Profile

Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national high-tech enterprise specializing in the application of AI technology in visual inspection industry. As a leading manufacturer&Designer, It can provide the most advanced level AI visual inspection equipment and the customized AI system solutions of visual imaging, computing power, algorithm, and automatic control software for various sub-industries.

The company was established in 2011, it has a high-level R&D team from top domestic optical research institutes and a core doctoral team from the USTC, covering the entire technology chain of optics, electrics, mechanics, algorithm and software. Our products can be applied in beverage, pharmacy, dairy, wine, textile, new energy, agriculture and other packaging industries.

Inspection Principle

KEYE Camera inspection system consists of material handling system, vision system, software system, central control system and execution system. The detected objects are sorted through the material sorting system to ensure that the detected objects are oriented in the same direction and evenly distributed, and then enter the vision system to take 360° images of the detected objects, and transmit the image data to the software system to identify the detected objects. Sorting, issuing rejection and sorting instructions to the execution system.

Inspection principle

The design scheme uses high-pixel industrial cameras and high-performance strobe light sources to conduct all-round visual inspection for the appearance defects of products. The inspection speed is 200-500 pcs/min, and the equipment can operate 24 hours a day. Products can be automatically rejected online.

The whole set of testing equipment includes mechanical parts, visual electronic hardware and testing system software. The entrance and exit of the testing machine can be integrated with the customer's on-site conveyor line, and can be connected with upstream and downstream production equipment according to the specific production needs of the customer's site.

Software Function

Ø Enabling and disabling the system detection function

Ø Detection index parameters and accuracy adjustment

Ø Template sampling and saving, storage and retrieval of sample information

Ø Camera screen calibration function

Ø Real time production information display of the system (qualification rate, total output, speed, etc.), browsing of historical production information, export and storage functions

Ø Manage permissions based on login account (example, disabling parameter adjustment for general operation users)

Ø Operation and adjustment of the mechanical part of the system (If the transmission device is turned on, adjust the alarm signal)

After-sale Service

The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.

After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.