Eye Drop Bottle Visual Inspection Machine Surface Defect Detection System

Equipment Overview

We adopt 8 sets of high pixel industrial cameras and high-performance LED strobe light sources to conduct comprehensive defect inspection on the appearance of products. The entire set of detection equipment includes a sample material handling system, mechanical transmission part, optical imaging system, visual electronic hardware, and detection system software. The entire equipment can be independently placed on the customer's site, The maximum detection speed can reach 150pcs/min, the unqualified products can be automatically rejected online and good product can be counted and packed if needed.

Inspection Theory

The product is stably and orderly transmitted to a specific workstation, and the high pixel sample images captured are transmitted to image processing software through customized LED light sources and HID industrial cameras. Based on big data, AI algorithms are analyzed and compared, and the system automatically determines defective and good products. The corresponding pneumatic components are controlled to eliminate defective products online, and the good products are counted and boxed to complete product inspection.

Detection content

1)By comprehensively considering the testing requirements of each product, our project is as follows:

Bottle ≤600ml: For the detection of defects of the filling liquid level of the bottles and spraying code of the cap and tall and crooked caps, the equipment must be configured 3 sets of industrial camera systems, and the detection speed is 650-850 bottles/min.

2)The equipment can operate for a full day of 7 x 24 hours, and the detection method is:

The input and output are operated independently with the delivery line at the job site, and the detection of defective products can be done automatically.

3)The details of the detection equipment are as follows:

1-1,The detection equipment contains mechanical parts, electronic visual hardware and detection system software, without including transmission ordered part, so the height of the transmission line and the form of coupling must be predetermined, then the equipment in the site will be connected.

Company Profile

Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national high-tech enterprise specializing in the application of AI technology in visual inspection industry. As a leading manufacturer&Designer, It can provide the most advanced level AI visual inspection equipment and the customized AI system solutions of visual imaging, computing power, algorithm, and automatic control software for various sub-industries. The company was established in 2011, it has a high-level R&D team from top domestic optical research institutes and a core doctoral team from the USTC, covering the entire technology chain of optics, electrics, mechanics, algorithm and software. Our products can be applied in beverage, pharmacy, dairy, wine, textile, new energy, agriculture and other packaging industries.

Keye AI visual inspection overall solution adopts the world's top AI algorithm, equipped with visual analysis software and lighting, imaging and acquisition processing modules, which has the advantages of small sample size, strong generalization ability and rapid deployment. At present, the products are used in many industries such as food, alcoholic beverages, dairy products, pharmaceuticals, cosmetics, and daily chemicals.

After-sale service

The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.

After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.