Key Technology Visual Inspection System For Small Diameter Plastic Pipe

Inspection standards

Company profile

Key Technology relies on the Key Laboratory of Pattern Recognition of the University of Science and Technology of China, and has a high-level doctoral R&D team covering the entire technology chain of optics, mechanics, electricity, computing and software. Through the project practice in the fields of packaging containers, 3C, medicine, textile, food, etc., the KVS-AI software and hardware platform has been created, so that AI technology can be transformed into real productivity.

Inspection principle

Our company's design scheme uses 7 sets of high-resolution industrial cameras and high-performance strobe light sources to conduct all-round defect detection for the appearance of white round tube products. The whole set of detection equipment includes mechanical transmission parts, visual electronic hardware and detection system software, which can be connected The customer's on-site equipment is used.

The detection speed is 120-160 pieces/min. The defective products can be automatically eliminated online, and the good products are counted and binned. The detection equipment needs to be regularly maintained and cleaned during use (such as conveyor belt cleaning, camera cleaning, etc.).

Application of camera

• The mouth and internal inspection of the round pipe is conveyed according to the way the mouth of the pipe is facing downwards. A set of industrial cameras is installed under the mouth of the pipe to cooperate with the use of visual light sources to collect the images of the mouth of the pipe and the interior for processing.
• For the detection of the outer bottom of the circular tube, a set of industrial cameras is installed on the top, which is used in conjunction with the visual light source to collect images of the outer bottom of the tube for processing.

• For the inspection of the injection point at the outer bottom of the round tube, a set of industrial cameras is installed at the obliquely upper position on the outside of the tube body. With the use of visual light sources, the characteristic images of defects at the injection point are collected at an oblique angle to achieve the detection effect.
• For the inspection of the outer side of the round pipe body, 4 sets of industrial cameras are installed around the pipe body to form a 360-degree annular surface inspection. With the use of visual light sources, the images of the outer side of the pipe body are collected and processed by the system.

After-sale service

The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.

After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.