HDPE Bottle Vision Inspection Machine Online Optical Camera Inspection System

HDPE Vision Inspection Machine Online Optical Camera Inspection System

Equipment Overview

We adopt 6-12 sets of high pixel industrial cameras and high-performance LED strobe light sources to conduct comprehensive defect inspection on the appearance of products. The entire set of detection equipment includes a sample material handling system, mechanical transmission part, optical imaging system, visual electronic hardware, and detection system software. The entire equipment can be independently placed on the customer's site, The maximum detection speed can reach 150 pcs/min, the unqualified products can be automatically rejected online and good product can be counted and packed if needed.

Inspection details

The detection of product surface defects belongs to a kind of machine vision technology, which uses computer vision to simulate the function of human vision, image acquisition and processing, calculation and finally the actual detection, control and application of specific objects. Defect detection usually refers to the detection of defects on the surface of an item, such as spots, dents, scratches, color differences, defects, scratches, less material and more material and other defects.

Surface defect detection is an important part of machine vision detection, and its detection accuracy will directly affect the final quality of the product. Since the manual inspection method has long been unable to meet the needs of production and modern technology manufacturing, and the use of machine vision inspection can well overcome this problem, the application of surface defect inspection equipment is becoming more and more extensive.

Other applications

• Character recognition and character defect detection on the surface of electronic equipment;
• Detect defects on the surface of the LCD screen, such as chips, blemishes and scratches;
• Defects in the papermaking process of the paper industry, such as the detection of stains, stains and impurities;
• Detect defects such as stains and color differences in printed matter;
• Quality inspection of bottle cap printing, barcode and character recognition on product packaging, etc.

Company Profile

Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national high-tech enterprise specializing in the application of AI technology in visual inspection industry. As a leading manufacturer&Designer, It can provide the most advanced level AI visual inspection equipment and the customized AI system solutions of visual imaging, computing power, algorithm, and automatic control software for various sub-industries. The company was established in 2011, it has a high-level R&D team from top domestic optical research institutes and a core doctoral team from the USTC, covering the entire technology chain of optics, electrics, mechanics, algorithm and software. Our products can be applied in beverage, pharmacy, dairy, wine, textile, new energy, agriculture and other packaging industries.

Keye AI visual inspection overall solution adopts the world's top AI algorithm, equipped with visual analysis software and lighting, imaging and acquisition processing modules, which has the advantages of small sample size, strong generalization ability and rapid deployment. At present, the products are used in many industries such as food, alcoholic beverages, dairy products, pharmaceuticals, cosmetics, and daily chemicals.

Inspection principle

The design scheme uses high-pixel industrial cameras and high-performance strobe light sources to conduct all-round visual inspection for the appearance defects of bottle products. The inspection speed is 60-100 pcs/min, and the equipment can operate 24 hours a day. Products can be automatically rejected online.

The whole set of testing equipment includes mechanical parts, visual electronic hardware and testing system software. The entrance and exit of the testing machine can be integrated with the customer's on-site conveyor line, and can be connected with upstream and downstream production equipment according to the specific production needs of the customer's site.

Software Function

Ø Enabling and disabling the system detection function

Ø Detection index parameters and accuracy adjustment

Ø Template sampling and saving, storage and retrieval of sample information

Ø Camera screen calibration function

Ø Real time production information display of the system (qualification rate, total output, speed, etc.), browsing of historical production information, export and storage functions

Ø Manage permissions based on login account (example, disabling parameter adjustment for general operation users)

Ø Operation and adjustment of the mechanical part of the system (If the transmission device is turned on, adjust the alarm signal)