Our advantages
| 1. AI algorithm: high stability, adapting to the environment and background disturbance; different defect samples can be automatically identified after training |
| 2. Dataization: Independent database, save multiple samples, analyze non-good products, and retain history |
| 3. Multi-orientation: 360 ° comprehensive inside and outside the samples |
| 4. High precision: detection accuracy can be high |
| 5. Modularization, can flexibly increase or decrease the detection function according to customer actual needs |
| 6. Easy to operate: It is easy to operate and easy to maintain |
| 7. Safety: Medical grade material manufacturing, fully compliant with medical supplies production environment |
Market background
To eliminate pharmaceutical packaging errors, pharmaceutical product manufacturers must ensure that each vial is packaged in the correct dosage and type, and that the crude vials are properly sealed. Even if this step is completed, the final vial containing the drug must be placed in the correct box along with the relevant drug insert.
To accomplish this task, pharmaceutical manufacturers usually use cartoner equipment. The cartoning machine is used to place the vials containing the medicines into the packing boxes, together with the correct medicine instructions into the packing boxes. Before completing this task, check that the correct box and the correct drug inserts have been placed on the packaging machine, and then perform the operation of placing the vials and inserts into the cartons. At this stage, the machine must also verify that the vial and instructions are present before the box is sealed for final shipping.
Inspection details
1.vials are conveyed along the conveyor belt and enter the cartoner at a speed of 100/min. The packaging box that is placed flat is automatically opened by the suction mechanism, and is imaged by the assembled vision system. Using KVIS vision software, the drug code in the area of interest on the packaging box is determined, and then the information is transmitted to the PLC through the interface of the camera. In the PLC, the actual photographed drug code is compared with the known correct code, and it is determined whether the detection step is qualified.
2,Using a second camera, the drug code on the drug insert is captured, this information is also transferred to the PLC via the interface. After completing this step of inspection, the vials are picked from the conveyor using a mechanical cam-based mechanism and placed into the box along with the instructions.
3.After the vial is placed in the box, the box next goes to a second checkpoint to verify that the vial and instructions are present. At the second checkpoint, the camera is placed over the open box. The image data captured by the camera is then transmitted to the host computer, where machine vision software determines whether the vial and instructions are present. Afterwards, the results of this analysis are transferred from the camera to the PLC and again compared to the known pass/fail criteria.
The packs are conveyed along a conveyor belt, during which the pack's drug code, instructions, and information on whether the pack and instructions are correctly packaged can then be associated with each pack. Then, the PLC is used to drive the air cylinder to push out the qualified packaging boxes from the conveyor belt, and at the same time send the unqualified packaging boxes to the recycling station.
4.KEYE visual inspection system can meet the needs of different aspects, and it also meets different customer requirements for tablet quality inspection. It is made of PVC compression molding and consists of 4 pieces of medicine board. When testing, 4 boards should be tested at the same time, and the 4 boards should be divided into two left boards and two right boards. After triggering the phase acquisition, the detection result will be displayed on the touch screen. The system will save the detection results of 31 drug boards, and then send them to the PLC together, and then control the cylinder to be responsible for rejecting the bad boards.
Key technology
Our company chooses the latest KVIS visual inspection system, the platform includes 5 major modules, intelligent learning, geometric measurement, connector detection, positioning detection, detection algorithm. The detection algorithm module includes 15 basic tools: edge detection class, speckle measurement, size measurement, shape matching, pitch measurement, color measurement, area measurement, brightness measurement, etc.
The products have obvious advantages in the fields of stain detection, geometric measurement, color recognition, intelligent guidance and positioning, and shape defects) as a solution. EMVP series vision systems rely on their advanced vision capabilities and their superior durability to help manufacturers worldwide increase productivity, ensure product quality and reduce production costs. This system is one of the few vision systems on the market that can provide industry-level functional standards.
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