CCD Visual Inspection System with Stroboscopic Light for Quality Control

CCD Visual Inspection System with Stroboscopic Light for Quality Control

Advantages of system

Company Profile

Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national high-tech enterprise specializing in the application of AI technology in visual inspection industry. As a leading manufacturer&Designer, It can provide the most advanced level AI visual inspection equipment and the customized AI system solutions of visual imaging, computing power, algorithm, and automatic control software for various sub-industries.

The company was established in 2011, it has a high-level R&D team from top domestic optical research institutes and a core doctoral team from the USTC, covering the entire technology chain of optics, electrics, mechanics, algorithm and software. Our products can be applied in beverage, pharmacy, dairy, wine, textile, new energy, agriculture and other packaging industries.

Inspection principle

In order to adapt to today's increasingly fast-developing society, machine vision detection technology is essential. And machine vision inspection has become an important role in the process of industrial automation production, especially for some large-scale production enterprises, through machine vision to replace the traditional manual visual inspection method, identify product defects, and real-time product production quality data Carry out monitoring to reduce defective production, ensure product quality stability and improve market competitiveness.

The most basic feature of the machine vision system is to improve the flexibility and automation of production. In some dangerous working environments that are not suitable for manual operation or occasions where artificial vision is difficult to meet the requirements, machine vision is often used to replace artificial vision. At the same time, in the process of large-scale repetitive industrial production, the use of machine vision inspection methods can greatly improve the efficiency and automation of production.

Software Function

• Enabling and disabling the system detection function
• Detection index parameters and accuracy adjustment
• Template sampling and saving, storage and retrieval of sample information
• Camera screen calibration function
• Real time production information display of the system (qualification rate, total output, speed, etc.), browsing of historical production information, export and storage functions
• Manage permissions based on login account (example, disabling parameter adjustment for general operation users)
• Operation and adjustment of the mechanical part of the system (If the transmission device is turned on, adjust the alarm signal)

Operation Parameters

Hardware:

• Camera: We use our own developed camera (the chip is from Japan), which has clearer image recognition and is more compatible with our own software.
• Light source: We have a dedicated optical team to develop various light sources to adapt to the optical scene requirements of different industrial scenes.
• Embedded computer: The KEYE team independently developed the embedded computer NPU computing box, which replaced the traditional PLC industrial computer; it is not afraid of sudden power outages and high temperature scenes, and can better adapt to the high temperature environment.

Software:

• Algorithm: We use the latest AI deep learning algorithm. Most products only need a small amount of sample learning to complete a new product model; the machine can continuously learn some defects and good samples like the human brain, making the detection effect better and better.
• Software: The latest KEYE V16.0 software can realize a variety of data statistics and human-computer interaction functions, and the touch screen operation is simpler.
• KEYE cloud platform: The AI cloud platform can create its own cloud platform account for each customer, and the pictures of each training operation will be saved in its own account; even if the algorithm is lost due to software algorithms or other problems, all previous data can be retrieved through an independent cloud platform account. (KEYE team has technicians who regularly maintain this platform).
• After-sales service: Provide long-term remote service, customers only need to keep the device in good network connection.