Computer Vision System for Preform Feeding Orientation and Defect Detection
Features of System
| 1. AI algorithm: high stability, adapting to the environment and background disturbance; different defect samples can be automatically identified after training |
| 2. Dataization: Independent database, save multiple samples, analyze non-good products, and retain history |
| 3. Multi-orientation: 360 ° comprehensive inside and outside the samples |
| 4. High precision: detection accuracy can be high |
| 5. Modularization, can flexibly increase or decrease the detection function according to customer actual needs |
| 6. Easy to operate: It is easy to operate and easy to maintain |
| 7. Safety: Medical grade material manufacturing, fully compliant with medical supplies production environment |
Company Profile
Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national high-tech enterprise specializing in the application of AI technology in visual inspection industry. As a leading manufacturer&Designer, It can provide the most advanced level AI visual inspection equipment and the customized AI system solutions of visual imaging, computing power, algorithm, and automatic control software for various sub-industries.
The company was established in 2011, it has a high-level R&D team from top domestic optical research institutes and a core doctoral team from the USTC, covering the entire technology chain of optics, electrics, mechanics, algorithm and software. Our products can be applied in beverage, pharmacy, dairy, wine, textile, new energy, agriculture and other packaging industries.
Inspection Overview
The design scheme uses high-pixel industrial cameras and high-performance strobe light sources to conduct all-round visual inspection for the appearance defects of products. The inspection speed is 200-400 pcs/min, and the equipment can operate 24 hours a day. Products can be automatically rejected online.
The whole set of vision machines includes mechanical parts, visual electronic hardware and vision system software. The entrance and exit of the inspection machine can be integrated with the customer's on-site conveyor line, and can be connected with upstream and downstream production equipment according to the specific production needs of the customer's site.
Software Function
- Enabling and disabling the system detection function
- Detection index parameters and accuracy adjustment
- Template sampling and saving, storage and retrieval of sample information
- Camera screen calibration function
- Real time production information display of the system (qualification rate, total output, speed, etc.), browsing of historical production information, export and storage functions
- Manage permissions based on login account (example, disabling parameter adjustment for general operation users)
- Operation and adjustment of the mechanical part of the system (If the transmission device is turned on, adjust the alarm signal)
Operation Parameters
| Power |
5.0-7.0Kw |
Voltage/Current |
Local standard |
| Ambient Temperature |
-20℃ ~ 60℃ |
Ambient humidity |
Less than 50% |
| System Language |
Chinese / English |
Mechanical |
Carbon Steel / SS 304 |
| Total Weight |
About 500Kg |
Dimension |
As actual drawings |
Configuration List
| Description |
Model |
Unit |
Q’ty |
Remark |
| Industrial Cameras |
KeyeTech |
Set |
6 |
China |
| Lenses |
KeyeTech |
Set |
6 |
China |
| LED Light Source |
KeyeTech |
Set |
3 |
Taiwan, China |
| Photoelectric Sensor |
SICK |
Pair |
1 |
Germany |
| Electromagnetic Valve |
SMC |
PC |
1 |
Japan |
| Industry Power |
Mean Well |
Set |
3 |
Taiwan, China |
| Main Control Board |
KEY-PC-2.1 |
PC |
1 |
China |
| AI Computing Unit |
KeyeTech EBS-1684X |
Set |
1 |
China |
| Pollution Filter |
KeyeTech AC30D-02G-A |
Set |
1 |
China |
| HID Touch Screen |
AOC 21’ |
Set |
1 |
China |
| AI Algorithm System |
KeyeTech KVS-V16.0 |
Set |
1 |
China |
| AI Cloud Platform |
KeyeTech |
Set |
1 |
China |
| Big Data Server |
KeyeTech |
Set |
1 |
China |
| Operation System |
Linux |
Set |
1 |
China |
After-sale service
The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.
After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.
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