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Anhui Keye Information & Technology Co., Ltd.
Anhui Keye Information & Technology Co., Ltd.

Anhui Keye Information & Technology Co., Ltd.

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Industry LED Light Source Ai Inspection System for Plastic Cap Closures

Industry LED Light Source Ai Inspection System for Plastic Cap Closures

Industry LED Light Source Ai Inspection System for Plastic Cap Closures
Industry LED Light Source Ai Inspection System for Plastic Cap Closures
Industry LED Light Source Ai Inspection System for Plastic Cap Closures
Product Details:
Place of Origin: China
Brand Name: KEYE
Certification: NO
Model Number: KVIS-C
Payment & Shipping Terms:
Minimum Order Quantity: 1 SET
Price: Negotiable
Packaging Details: Fumigation-free wood
Delivery Time: 4 to 6 weeks
Payment Terms: L/C, T/T
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Detailed Product Description
Name: Ai Inspection System For Specialty Closures Dimension: Reference The Drawing
Humidity: Less Than 50% Operating Environment: GMP Workshop
Light Source: LED Selling Points: Easy To Operate
Applications: Quality Inspection Center Core Component: High Pixel Industrial Camera
High Light:

GMP Workshop Ai Inspection System

,

Specialty Closures Ai Inspection System

1, inspection standard

Model Number Of Camera Inspection Scope Inspection Content  Precision Accuracy Detection speed
Kvis-Sc11 1 Set Front Area Black Spot, Stains ≥0.5mm 99% 200pcs/Mins

Chromatic Aberration

 

- 99%
Folds - 99%
Broken Width≥0.5mm Length≥1.0mm 99%
4 Sets Outside Area Black Spot, Stains ≥0.5mm 99%

Chromatic Aberration

 

- 99%
Folds - 99%

Notches, Burrs

 

Width≥0.5mm Length≥1.0mm Notches, Burrs
Broken Width≥0.5mm Length≥1.0mm Broken
1 Set Concave Area Black Spot, Stains ≥0.5mm Black Spot, Stains

Chromatic Aberration

 

-

Chromatic Aberration

 

Folds - Folds
Deformation - Deformation
Broken Width≥0.5mm Length≥1.0mm Broken
1 Set Front Area Thinning Width≥0.5mm Length≥1.0mm Thinning
Perforation Width≥0.5mm Length≥1.0mm Perforation
   
4 Sets Outside Area Thinning Width≥0.5mm Length≥1.0mm Thinning
Perforation Width≥0.5mm Length≥1.0mm Perforation
-  

 

1. Inspection Object

As a multi-functional cover, butterfly cover is widely used in cosmetics, daily chemicals, condiments and other industries. As a new multi-functional product, butterfly cover is loved by many consumers and appears in all aspects of home life, so it is multi-functional. The quality problem of butterfly covers is also concerned by most manufacturers. Keyi Technology's multi-functional butterfly cover appearance inspection equipment can effectively solve the quality defects of products in production for major manufacturers, and remind them in time.

Industry LED Light Source Ai Inspection System for Plastic Cap Closures 0

2. Inspection Principle

By docking the front-end automation mechanism (the connection method needs to be docked in advance), the multifunctional butterfly cover product is stably and orderly transferred to a specific inspection station with the cover facing down, and then the captured high-pixel sample image is captured by an industrial camera. It is transmitted to the image processing software. After the system analysis, it determines the good and bad products, and controls the corresponding pneumatic components to remove the bad products. Finally, the qualified products are output.

The software will open the sample comparison standard, and the production personnel at the customer site can control the comparison accuracy and select the most suitable accuracy standard for their own production conditions, thereby controlling the defect rate.

 

3. Inspection Details

 

Our company's design scheme adopts 11 sets of high-pixel industrial cameras and high-performance stroboscopic light sources, and conducts a full range of visual inspections for the appearance defects of multi-functional butterfly cover products. The inspection speed is 200 pieces/min, and the equipment can achieve 7*24 It operates around the clock every hour, and the unqualified products can be automatically rejected online.

 

The whole set of testing equipment includes mechanical parts, visual electronic hardware and testing system software. The entrance and exit of the testing machine can be integrated with the automation mechanism (see the design drawings for the specific connection method), and can be connected with upstream and downstream production according to the specific production needs of customers on site equipment.

 

 System Parameters

Dimension

Reference The Drawing

Voltage

220V 20A 50Hz

Power

5.0-6.0kw

Air

Clean Air Without Oil

Temperature

-20℃ ~ 60℃

Humidity

Less Than 50%

 


2, Black spots, stains, hair, foreign objects, impurities (different colors), and macula will be analyzed and processed according to the black spot detection index. If the sample has transparent oil stains or light-colored black spots, and the gray value contrast difference is low (below 40), the detection effect cannot be achieved.

In the actual inspection, due to the influence of the critical fluctuation state of the data of some inspection items, there will be a certain probability of false inspection of the product, which can be adjusted through the parameter setting of the system software to achieve the actual effect.

Industry LED Light Source Ai Inspection System for Plastic Cap Closures 1

3, About the system

(1)Mechanical part:

The mechanical part is the core component of the system, carrying all the transmission devices and electronic hardware (industrial cameras, light sources, industrial computers, touch screens, electrical boxes, etc.).

The glass turntable mechanism in the equipment can open the imaging angle of the concave surface of the product, so that the industrial camera can effectively collect images for analysis and processing.

(2)Hardware part

 

The hardware part includes camera, lens, light source, high-speed air valve, computer, touch screen and other electrical devices. For details, please refer to the equipment configuration details.

The overall logic control of the system is realized by a high-speed FPGA chip, and the specific functions include:

 

Ø Trigger the camera to take pictures

Ø Trigger light source strobe

Ø Trigger pneumatic parts to reject waste

Ø Control movement speed

Ø Emergency handling in case of similar system jam

Ø Trigger the alarm light signal

 

 

Contact Details
Anhui Keye Information & Technology Co., Ltd.

Contact Person: Amy Zheng

Tel: +86 17355154206/+86 186 5518 0887

Send your inquiry directly to us
Anhui Keye Information & Technology Co., Ltd.
168 TangKou Road,Taohua Industrial Park,Hefei,Anhui
Tel:86--17355154206
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