Industrial Online Aoi Equipment Inspection System for 5 Gallon Bucket Caps

Automatic drinking fountains are widely used for many companies and families. The five-gallon plastic water cap plays an important role in drinking water. The water cap has the airtight performance to keep drinking water, and also has the functions of anti-theft opening and safety, so it is widely used in bottled products. Market demand determines supply and demand, due to the user group for drinking water docking. Most of them are individual users, so the competition among manufacturers is particularly fierce. Therefore, major drinking water packaging manufacturers have become more and more strict with their product requirements. Therefore, the quality of packaging directly affects the reputation and image of drinking water brands, causing major manufacturers to ignore them. Due to the high applicability of bottle caps, the 5-gallon bucket caps used by major manufacturers are almost the same. For manufacturers, there is a large amount of production demand, resulting in minor defects in the production environment and production technology. The methods are screened one by one through manual detection. Therefore, the introduction of high-tech visual inspection machines is a choice that major manufacturers have to make. Keye Technology has a wealth of experience in testing 5 gallons of water caps, and can make different testing plans based on different manufacturers, different products, and different specifications.

Summary

The whole system integrates mechanical mechanisms, visual optical hardware and detection system software, defective product rejection and counting devices. The normal detection speed is 300 pieces per minute. The entrance and exit of the detection machine can be integrated with the customer’s on-site conveyor line. The equipment can be realized. It runs 7*24 hours a day, which greatly improves production efficiency.

This inspection equipment is equipped with 10 sets of high-pixel industrial cameras to comprehensively inspect the appearance defects on the side of the cover, the inside of the cover and the bottom of the cover. After the system collects the sample image, the image processing software is compared and analyzed with the standardized sample to determine the good product. Unlike defective products, the defective products will be automatically rejected online, and the counting function can be realized after the finished product is detected, and the counting accuracy rate is 100%. The software will open the sample comparison standard, and the production personnel on the customer site can control the comparison accuracy and choose the accuracy standard most suitable for their own production conditions, thereby controlling the defect rate.

Fig. Schematic diagram of camera installation station

Note:

1. Detection of the outer side of the cover. Taking into account the special structure of the cover, the material sorting method of this plan is a turntable type. The plan designs a set of optical integrating cavity modules and 4 sets of industrial cameras are used, and the imaging does not interfere with each other.

2. Detect the outer bottom surface of the cover. The outer bottom of the cover is suspended through a clamping mechanism, and a set of industrial cameras are installed below, which can be used in conjunction with the visual light source to collect images of the outer bottom for processing.

3. Inspect the inside of the lid. 5 sets of industrial cameras are installed on the top of the lid and used with two sets of visual light sources to collect the images of the bottom of the inner side wall of the lid and the inner bottom of the lid for processing.

inspection details

Note: If you need to add other test items to the above test requirements, you need to be confirmed by our company. In view of the non-standard nature of the test equipment, the test content and accuracy, the two parties need to communicate in advance to reach an agreement.

 Software Function

1.  Enabling and disabling the system detection function
2. Adjustment of detection index parameters and accuracy
3. Template sampling and storage, sample detection information storage and recall
4. Camera screen calibration function
5. System real-time production information (qualified rate, total output, speed, etc.) display, historical production information browsing, export and storage functions
6. Permission management based on login account (For example, the general operation user disables the parameter adjustment authority).
7. SOperation and adjustment of the mechanical part of the system (If the transmission device is turned on, the alarm signal is adjusted).

After-sale service

The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.

After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.