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Anhui Keye Information & Technology Co., Ltd.
Anhui Keye Information & Technology Co., Ltd.

Anhui Keye Information & Technology Co., Ltd.

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Industrial Camera Systems Visual Inspection System for Cap Closures

Industrial Camera Systems Visual Inspection System for Cap Closures

  • Industrial Camera Systems Visual Inspection System for Cap Closures
  • Industrial Camera Systems Visual Inspection System for Cap Closures
  • Industrial Camera Systems Visual Inspection System for Cap Closures
  • Industrial Camera Systems Visual Inspection System for Cap Closures
Industrial Camera Systems Visual Inspection System for Cap Closures
Product Details:
Place of Origin: China
Brand Name: KEYE
Certification: NO
Model Number: KVIS-C
Payment & Shipping Terms:
Minimum Order Quantity: 1 SET
Price: Negotiable
Packaging Details: Fumigation-free wood
Delivery Time: 4 to 6 weeks
Payment Terms: L/C, T/T
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Detailed Product Description
Item: Visual Inspection System For Cap Closures Power: 4KW
Warranty: One Year Operating Environment: GMP Workshop
Light Source: LED Air Compressed: 0.5~0.8MPa
Humidity: Below 50% Relative Humidity Temperature: -20℃ ~ 60℃
OEM: Yes Loading Port: Shanghai
High Light:

GMP automated inspection system

,

aoi automated inspection system

,

Automated aoi system

The roof cover is an important part of the beverage packaging and the first place where consumers come into contact with the product. Bottle caps have the ability to keep the contents of the product airtight, and also have the functions of anti-theft opening and safety. Therefore, they are widely used in bottled products. Therefore, the bottle cap is the upstream industry of the beverage industry and a key product for beverage container packaging. Since bottle caps are an important part of the beverage packaging industry, strong changes in downstream consumer market demand will directly affect the market demand for bottle caps. The booming development of the beverage industry requires higher product packaging requirements, and consequently The requirements for bottle cap products are getting higher and higher. And bottle cap products occupy a key position in the beverage packaging industry, so our company has formulated the following visual inspection schemes for roof cap inspection:

 

General condition of the system

 

The overall equipment includes a turntable type cap sorting machine and inspection equipment. The normal conveying inspection speed is 500-600 pieces per minute. The inspection equipment is equipped with 12 sets of high-pixel industrial camera systems to perform a full range of defect inspections on the appearance of the roof cover. The whole machine can be independent It is arranged at the customer's site and can be equipped with production line equipment such as dust removal and disinfection according to the specific production needs of the customer's site.

After the system is sampled, the image processing software is compared with the standardized model to analyze the characteristics of the products, and then the good and bad products are judged. The defective products are detected online and automatically eliminated. 10) Within the range. The software will open the sample comparison standard, and the customer's on-site operator can control the comparison accuracy and choose the accuracy standard most suitable for their own production conditions to control the defect rate. It has the characteristics of fast and accurate detection and simple and easy-to-use operation.

 

 System parameters

Dimension

L4250×W1750×H1950mm

Voltage

220V 20A 50HZ

Power

5.0kw

Air

0.5~0.8MPa clean air without oil

Temperature

-20℃ ~ 60℃

humidity

Less than 50%

 

 

Inspection Details

Model

Number of camera

Inspection scope

Inspection content

Detection precision

Accuracy

Capacity

KVIS-

CC12

1 set

Concave surface

Black spot (color different)

≥0.2mm 99%

500-600

Per mins

1 set

Ring of the concave

Black spot (color different)

≥0.2mm 99%

Injection incomplete

≥0.3mm 99%
1 set

Top area

Black spot (color different)

≥0.2mm 99%
1 set

Ring of the Top

Black spot (color different)

≥0.2mm 99%

Injection incomplete

≥0.3mm 99%
4 set

Side area

Wrong combination ≥0.5mm 99%
4 set

Side area

Black spot (color different)

≥0.2mm 99%

Component incomplete

- 100%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

In actual testing, due to the critical fluctuation state of certain testing item data affecting the judgment, it will cause a certain probability of product misdetection, which can be adjusted through the parameter setting of the system software to achieve the actual effect.

 

Black spots, stains, hair, and impurities (different colors) will be analyzed and processed according to the black spot detection index. The contrast difference between the gray values of this item must be greater than 40, which can be effectively detected. If the sample has transparent oil stains or light black spots, and the gray value contrast difference value is low (below 40), the detection effect cannot be achieved.

 

Due to the complex structure features of the product, in actual inspection applications, there will be a certain blind area (such as the area under the thread) in the overlapping area of the structure of the planar lens imaging, and the image collection cannot be within the range of the blind area, so effective detection cannot be performed.

 

Inspection case reference:

 

 

All the following patterns are taken in real time in the existing Ke ye inspection system. Since the images presented by some defect features in the inspection system are very similar, the pictures will not be repeated. The details are as follows:

 

Black spot (color different)

Industrial Camera Systems Visual Inspection System for Cap Closures 0

Black spot (color different)

Industrial Camera Systems Visual Inspection System for Cap Closures 1

 

 

Black spot (color different)

Industrial Camera Systems Visual Inspection System for Cap Closures 2

Contact Details
Anhui Keye Information & Technology Co., Ltd.

Contact Person: Amy Zheng

Tel: +86 17355154206/+86 186 5518 0887

Send your inquiry directly to us
Anhui Keye Information & Technology Co., Ltd.
168 TangKou Road,Taohua Industrial Park,Hefei,Anhui
Tel:86--17355154206
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