Anhui Keye Information & Technology Co., Ltd.
 
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| Place of Origin: | China |
| Brand Name: | KEYE |
| Certification: | NO |
| Model Number: | KVIS-B |
| Minimum Order Quantity: | 1 SET |
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| Price: | Negotiable |
| Packaging Details: | Fumigation-free wood |
| Delivery Time: | 4 to 6 weeks |
| Payment Terms: | L/C, T/T |
| Supply Ability: | 1 set per 4 weeks |
| Item: | Surface Defective Inspection System | Origin: | China |
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| Warranty: | 1 Year | Color: | Grey |
| Advantages: | High Precision | Applications: | Beverages Production Line |
| Camera: | Industrial Camera | Structure: | Stable |
| MOQ: | 1 Set | OEM: | Yes |
| High Light: | rejection Bottle Inspection System,Juice Bottle Inspection System,Inspection rejection machine |
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Fruit and vegetable juice is a healthy drink, the raw materials come from fresh fruits and vegetables, they are rich in various nutrients and contain a lot of vitamins, minerals, and poly phenols, they are more nutritious than heated vegetables, but these nutrients are also cannot be stored for too long. The rigid requirement of timeliness directly affects the detection requirements of packaging. Therefore, many manufacturers understand that fruit and vegetable juice is a consumable product, and most of them choose recyclable glass and PET containers for packaging. It is necessary to conduct detection in various aspects such as fruit and vegetable juice bottle label, quality certification, production batch number, production date, etc. For example, products with wrong date and batch number need to be removed in time. In fact, the traditional manual detection process not only cannot guarantee the detection speed, but also no guarantee in the detection accuracy. Keye Tech has advanced AI vision detection equipment, which can detect all defects visible to the human eye with high precision, greatly improving production efficiency and saving labor.
Detection principle
The system transports the bottles to the predetermined station in a stable and orderly manner, and then transmits the captured sample image to the image processing software through the high-pixel industrial camera, compares with the standardized sample and distinguishes the defective product and the good product, and controls the corresponding pneumatic components to reject defective products and collect qualified products.
The software sets the comparison standard for the samples, operators can control the comparison precision and choose the precision standard that best suits themselves, thereby controlling the defect rate and greatly reduce costs.
Detection details
Our design plan uses 11 sets of high-pixel industrial cameras and high-performance stroboscopic light sources to carry out comprehensive detection for bottle mouth, bottle bottom and bottle body defects. The whole set of detection equipment includes mechanical parts, visual electronic hardware and detection systems. The software, the entrance and exit of the detection machine can be integrated with the conveyor line, the detection speed is 9600 pieces/hour, the equipment can realize 7*24 hours of operation, and the unqualified products can be automatically rejected.
The detection standards are as follows:
| Model | Camera number | Detection range | Detection content | Detection accuracy | Detection precision | Detection speed |
| KVIS-C -SC11 | 1set | Bottle mouth | Black spots, stains, overlap, burrs, lack of material, etc. | ≥0.5mm | Qualified product 99.5% | 160 pcs/min |
| False detection is less than 0.5% | ||||||
| 1set | Bottom of the bottle | Black spots, stains,foreign material, etc. | ≥0.5mm | Qualified product 99.5% | ||
| False detection is less than 0.5% | ||||||
| 4 set | Upper area of the bottle | Black spots, stains,missing, etc. | ≥0.5mm | Qualified product 99.5% | ||
| False detection is less than 0.5% | ||||||
| 4set | Lower area of the bottle | Black spots, stains, etc. | ≥0.5mm | Qualified product 99.5% | ||
| False detection is less than 0.5% | ||||||
| 1set | Outer bottom of the bottle | Black spots, stains | ≥0.5mm | Qualified product 99.5% | ||
| Hole | ≥1mm | Qualified product 99.5% |
Detection software function:
-Open and close the system detection function
-Adjustment of detection index parameters and accuracy.
-Template sampling and storage, sample detection information save and recall.
-Camera image calibration function
-The system displays real-time production information (qualification rate, total production, speed, etc.), historical production information browsing, export and save functions.
-Permission management based on the login account (such as general operation users disable parameter adjustment permissions)
-Operation and adjustment of the mechanical part of the system
(Such as open the transmission device, the adjustment of the air valve blow time, and the adjustment of the alarm signal)
| System operating parameters | |||
| Dimensions | 2.3×0.85×1.8(m) | Power and frequency | 220V 20A 50HZ |
| Total power | 3.5kw | Air pressure | 0.5~0.8MPa Purify and oil-free |
| Working temperature | -20℃ ~ 60℃ | Working humidity | Below 50% relative humidity |
Examples of sample detection patterns
The patterns shown below are all real-time shots in the existing Keye detection system. The details are as follows:
Notches or deformed in the screw teeth of the bottle mouth
Product configuration details
| Name | Quantity | Unit |
| 1.3 million pixel camera | 11 | pcs |
| camera lens | 11 | pcs |
| Stroboscopic flash source | 3 | pcs |
| Laser beamer | 2 | pair |
| High-speed solenoid ejector | 2 | pcs |
| Industrial Power | 3 | pcs |
| Circuit trigger board | 1 | pcs |
| Frequency converter | 5 | pcs |
| Industrial computer | 1 | pcs |
| HD touch screen | 1 | pcs |
| Pneumatic Components | 1 | set |
| Warning light | 1 | pcs |
| Terminal/relay | 1 | set |
| Strong and weak wires | Several | pcs |
After-sale service
The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.
After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.
Contact Person: Amy Zheng
Tel: +86 17355154206/+86 186 5518 0887
