Cola Glass Bottle Quality Inspection System with AI Processing Software

Coke is one of the beverages that are loved by many young people. In the environment of increasing supply and demand in the market, some cola packaging manufacturers use mechanized tools and fully automatic production procedures to greatly increase the output. However, in the production process, many product still has minor flaws and cannot be used in the next step of production. However, because many manufacturers' production workshops are not equipped with visual detection machines, the traditional manual screening is inefficient, and the false detection rate is extremely high. In response to this situation, our company has designed a set of AI vision detector that imitate the human eye and can be trained and adjusted according to the needs of manufacturers. The machine is equipped with the latest technical standards to control the false detection rate to about 0.5%, maximize the efficiency of the quality inspection process, save costs and increase benefits for manufacturers.
 

Detection principle
The system transports the bottles to the predetermined station in a stable and orderly manner, and then transmits the captured sample image to the image processing software through the high-pixel industrial camera, compares with the standardized sample and distinguishes the defective product and the good product, and controls the corresponding pneumatic components to reject defective products and collect qualified products.

The software sets the comparison standard for the samples, operators can control the comparison precision and choose the precision standard that best suits themselves, thereby controlling the defect rate and greatly reduce costs.
 
 
Detection details
Our design plan uses 11 sets of high-pixel industrial cameras and high-performance stroboscopic light sources to carry out comprehensive detection for bottle mouth, bottle bottom and bottle body defects. The whole set of detection equipment includes mechanical parts, visual electronic hardware and detection systems. The software, the entrance and exit of the detection machine can be integrated with the conveyor line, the detection speed is 9600pieces/hour, the equipment can realize 7*24 hours of operation, and the unqualified products can be automatically rejected.
 

• The counting function can be performed after detecting the finished product, and the counting accuracy is 100%.
• Detection equipment requires regular maintenance cleaning (camera cleaning, etc.) during use, the equipment itself does not produce sources of secondary contamination (such as debris, fine foam, etc.).
• Detection software function:
• Open and close the system detection function
• Adjustment of detection index parameters and accuracy.
• Template sampling and storage, sample detection information save and recall.
• Camera image calibration function
• The system displays real-time production information (qualification rate, total production, speed, etc.), historical production information browsing, export and save functions.
• Permission management based on the login account (such as general operation users disable parameter adjustment permissions)
• Operation and adjustment of the mechanical part of the system
• (Such as open the transmission device, the adjustment of the air valve blow time, and the adjustment of the alarm signal)

 
Examples of sample detection patterns
The patterns shown below are all real-time shots in the existing Keye detection system. The details are as follows:
 
Black spots or impurities in all positions of the bottle.

 Product configuration details 
1. Mechanical part

 
2. Electronic component part:

After sale service

The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.

After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.