Real Time Visual Inspection System Solutions for Rigid Plastic Packaging

Real Time Visual Inspection System Solutions for Rigid Plastic Packaging

Inspection principle

Machine vision inspection of packaging labels is used for quality control inspection and quality assurance of packaged items after packaging, and is widely used in the food, beverage, printing, packaging, pharmaceutical and medical device industries.

Machine vision inspection of packaging labels can quickly find packaging defects, label defects, code confusion, misprinted dates, misaligned labels, batch change errors, mislabels, surface contamination, date codes, serial numbers, shelf life and cosmetic defects, providing a complete quality inspection and automatic rejection. Strict quality control standards can be guaranteed and inspections can be completed faster than manual inspections.

Advantages of AI algorithm

1. Reduce customer compensation
To reduce customer compensation and reduce product failure rates, automated visual quality inspection systems automatically identify defective packaging, products, labels and features as part of the final inspection process.
the
2. Advanced technology
Our machines utilize artificial intelligence advanced vision systems to provide mission-critical quality inspection throughout the packaging production process, automatically making detailed quality decisions.

3. Adaptability check
With optional multi-vision sensors our machines can be checked for fit from all aspects of the product, machines can be adjusted to your production throughput, conveyor size and automation for immediate adjustments

Applications

Discovery’s standard verification, quality control and reporting tools can easily be applied to pharmaceutical, shipping and security labels such as tax stamps and authentication/anti-counterfeit labels. Our solutions read critical data even from challenging surfaces, and UV/IR printed codes and validates them for accuracy, integrity (missing/duplication detection) and compliance to industry-standard protocols. Our Discovery suite can easily communicate with an vision system associated with a pharmaceutical track & trace or lifecycle tracking system within a converting or packaging facility.

Features of system

Quality Control Inspection
Suitable for automatic quality inspection of packaged products, packs, trays, boxes, labels, pouches and printed products on primary and secondary packaging: label check on pack, pack date and code check, full pack damage check, pack dimension measurement , label placement and alignment, 1D and 2D code inspection, correct label stock run on the production line, seal integrity inspection, bottle inspection and verification, packaging company type verification, print inspection, packaging inspection, rogue parts detection, bottles, caps and filling check

Automated production
Not only can the system monitor every product you produce quickly, but complete statistical production data is being recorded and stored, providing you with instant manufacturing information for decision-making, spotting trends and taking process action faster. Production managers and operators can view real-time batch information, instantly determine run rates, parts inspected and where problems are found, quality data can be retained, and images of every product produced can be saved for warranty protection.

Delivery Time

The production cycle of the whole machine is expected to take 60 days. If additional inspection requirements are added or more adjustment needed, the time will be appropriately extended accordingly. After the equipment arrives at the customer's site, our company arranges after-sales personnel to complete installation and adjustment at the customer's site.

After Sales Service

• The seller should complete the creation and debugging of the product basic algorithm model before the equipment is shipped, also provide remote assistance after the equipment arrives at the customer site; and provide buyer with the factory data and operation manual of equipment.
• Daily operation and maintenance services: Our company provides free remote operation and maintenance online services. If you need to upgrade inspection algorithm, provide operational assistance, etc.
• Our company have regular offline training plan every year, so domestic and foreign clients can send their engineers to participate (at their own expense). Those who pass the exam can obtain an industry functional skills certificate.