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Anhui Keye Information & Technology Co., Ltd.
Anhui Keye Information & Technology Co., Ltd.

Anhui Keye Information & Technology Co., Ltd.

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Plastic Bottles Surface Defect Inspection System For Fast Consumable Product

Plastic Bottles Surface Defect Inspection System For Fast Consumable Product

Plastic Bottles Surface Defect Inspection System For Fast Consumable Product
Plastic Bottles Surface Defect Inspection System For Fast Consumable Product
Plastic Bottles Surface Defect Inspection System For Fast Consumable Product
Product Details:
Place of Origin: China
Brand Name: KEYE
Certification: NO
Model Number: KVIS-B
Payment & Shipping Terms:
Minimum Order Quantity: 1 SET
Price: Negotiable
Packaging Details: Fumigation-free wood
Delivery Time: 4 to 6 weeks
Payment Terms: L/C, T/T
Supply Ability: 1 set per 6 weeks
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Detailed Product Description
Item: Plastic Bottles Surface Defect Inspection System Origin: China
Warranty: 1 Year Color: Grey
Advantages: High Precision Applications: Beverages Production Line
Camera: Industrial Camera Structure: Stable
MOQ: 1 Set OEM: Yes
High Light:

Plastic Bottle Surface Defect Inspection System

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Grey Defect Inspection System

Plastic Bottles Surface Defect Inspection System For Fast Consumable Product

 

The detection standards are as follows:

Model Camera number Detection range Detection content Detection accuracy Detection precision Speed
KVIS-C 1set Bottle mouth Black spots, stains, overlap, burrs, lack of material, etc. ≥0.5mm Qualified product 99.5% 200 pcs/min
False detection is less than 0.5%
1set Bottom of the bottle Black spots, stains,foreign material, etc. ≥0.5mm Qualified product 99.5%
False detection is less than 0.5%
4 set Upper area of the bottle Black spots, stains,missing, etc. ≥0.5mm Qualified product 99.5%
False detection is less than 0.5%
4set Lower area of the bottle Black spots, stains, etc. ≥0.5mm Qualified product 99.5%
False detection is less than 0.5%
1set Outer bottom of the bottle Black spots, stains ≥0.5mm Qualified product 99.5%
Hole ≥1mm Qualified product 99.5%

 

 Detection principle

The system transports the bottles to the predetermined station in a stable and orderly manner, and then transmits the captured sample image to the image processing software through the high-pixel industrial camera, compares with the standardized sample and distinguishes the defective product and the good product, and controls the corresponding pneumatic components to reject defective products and collect qualified products.

Plastic Bottles Surface Defect Inspection System For Fast Consumable Product 0

The software sets the comparison standard for the samples, operators can control the comparison precision and choose the precision standard that best suits themselves, thereby controlling the defect rate and greatly reduce costs.

 

 

Solutions for Vision Inspection

  • 1. The workpiece positioning detector detects that the object has moved close to the center of the camera software's field of vision, and sends trigger pulses to the image-picking products one by one through the visual inspection machine, which can be divided into continuous triggering and external triggering.
  • 2. The image acquisition part sends start pulses to the camera and the lighting software respectively according to the preset program and delay.
  • 3. The camera stops the current scan and restarts a new frame scan, or the camera is in a waiting state before the start pulse arrives, and starts a frame scan after the start pulse arrives.
  • 4. Turn on the exposure mechanism before the camera starts a new frame scan, and the exposure time can be set in advance.
  • 5. Another start pulse turns on the lighting, the lighting time should match the exposure time of the camera.
  • 6. After the camera is exposed, the scanning and output of a frame of image will officially begin.
  • 7. The image acquisition part receives the analog video signal and digitizes it through A/D, or directly receives the digital video data after the digitization of the camera.
  • 8. The image acquisition part stores the digital image in the memory of the processor or computer. 9. The processor processes, analyzes, and recognizes the image to obtain measurement results or logical control values ​​(qualified or unqualified).
  • 10. The processing result controls the action of the pipeline, performs positioning, and corrects the error of the movement.
  • 11. Print the defect output results (production batch number, defect location, coordinates, area, category, production time and other information content) through Excel and other methods.

 

Detection software function:

As can be seen from the above workflow, the device vision solution is a relatively complex software. Since most software monitoring objects are all moving objects, the matching and coordinated actions of software and moving objects are particularly important, so strict regulations are imposed on the action time and processing speed of each part of the software. In some application fields, such as equipment people, flying object guidance, etc., there will be strict regulations on the weight, volume and power consumption of the entire software or a part of the software.

 

 

System operating parameters
Dimensions 2.3×0.85×1.8(m) Power and frequency 220V 20A 50HZ
Total power 3.5kw Air pressure 0.5~0.8MPa Purify and oil-free
Working temperature -20℃ ~ 60℃ Working humidity Below 50% relative humidity

 

Examples of sample detection patterns

The patterns shown below are all real-time shots in the existing Keye detection system. The details are as follows:

Notches or deformed in the screw teeth of the bottle mouth

Plastic Bottles Surface Defect Inspection System For Fast Consumable Product 1

**Our company have served many well-known enterprises such as Coca-Cola, P&G,Unilever,ALPLA,C'estbon, Nongfu Spring, etc., and has won praise from many users.

 

Contact Details
Anhui Keye Information & Technology Co., Ltd.

Contact Person: Amy Zheng

Tel: +86 17355154206/+86 186 5518 0887

Send your inquiry directly to us
Anhui Keye Information & Technology Co., Ltd.
168 TangKou Road,Taohua Industrial Park,Hefei,Anhui
Tel:86--17355154206
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