Visual Inspection Machine Vision Image Processing System For Stamping Parts

Visual Inspection Machine Vision Image Processing System For Stamping Parts

System Operating Parameters:

This plan requires preliminary communication between the two parties, and comprehensively considers the complexity and feasibility of the system. The confirmation of bottle testing requirements and indicators is as follows:

Inspection background

The stamping parts detection system mainly detects abnormal conditions such as geometric dimensions, lack of terminals, missing punches, and fractures of stamping parts, and can prompt an alarm or control the machine to stop. After testing the stamping parts that do not meet the requirements, a control signal can be output to reject the unqualified products.

Mian functions of machine

• Check whether the geometric dimensions of stamping parts are qualified or not;
• Detect whether the stamping parts are leaking, breaking, etc.;
• Detect punching residues of stamping parts, etc.;
• Online automatic detection can be realized;
• The detection accuracy is adjustable;
• Detection speed: The time from a single image capture to the detection result display is controlled within 300ms, and the entire detection speed is related to the detection position and range of the stamping parts;
• Convert the detected characters into characters and store them in the EXCLE file, which is convenient for data processing and printing; when quality problems are detected by statistics, it provides warnings, rejections or other control signals;
• The system has a self-learning function, and the learning process is easy to operate.

Inspection standards

1. Image acquisition range: ≥50* 60mm
2. Imaging and display: 1024*768 pixels
3. Lens type: C-mount type
4. Imaging speed: 60fps
5. Gray scale: white 256 gray scale (8 bits per pixel)
6. Minimum illumination: black and white 0.02Lux.
7. Detection time: less than 400ms
8. Power consumption: less than 300W
9. Working power: 220VAC+20%, 50Hz
10. Working ambient temperature: 0~ 50°C
11. Humidity: 35% ~ 85% non-condensing

Advantages of system

• The operation interface is clear and clear, simple and easy to operate, and the measurement can be automatically performed with a simple setting;
• The measurement software and algorithm are completely independently developed, and the system is highly targeted;
• The detection template and detection range can be flexibly set; the local detection function can be selected to improve the measurement speed;
• Professional light source design, clear and uniform imaging, to ensure the completion of measurement tasks;
• Supports the measurement of various types of products, and has functions such as automatic product online search;
• Adopt high-speed industrial camera, suitable for static or dynamic production line inspection;
• Simple installation, does not affect the work of the original production line; compact structure, easy to operate, maintain and expand; high reliability, stable operation, suitable for various on-site operating conditions;
• Based on the PC platform, the system has strong scalability, and other functions can be extended based on the EF-VS machine vision software platform.