Quality Inspection Machine Efficient Validation System for FMCG IML Containers

Quality Inspection Machine Efficient Validation System for FMCG IML Containers

Company Profile

Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national high-tech enterprise specializing in the application of AI technology in visual inspection industry. As a leading manufacturer&Designer, It can provide the most advanced level AI visual inspection equipment and the customized AI system solutions of visual imaging, computing power, algorithm, and automatic control software for various sub-industries.

The company was established in 2011, it has a high-level R&D team from top domestic optical research institutes and a core doctoral team from the USTC, covering the entire technology chain of optics, electrics, mechanics, algorithm and software. Our products can be applied in beverage, pharmacy, dairy, wine, textile, new energy, agriculture and other packaging industries.

Inspection Overview

The design scheme uses high-pixel industrial cameras and high-performance strobe light sources to conduct all-round visual inspection for the appearance defects of products. The inspection speed is 60-200 pcs/min, and the equipment can operate 24 hours a day. Products can be automatically rejected online.

The whole set of vision machines includes mechanical parts, visual electronic hardware and vision system software. The entrance and exit of the inspection machine can be integrated with the customer's on-site conveyor line, and can be connected with upstream and downstream production equipment according to the specific production needs of the customer's site.

Software Function

• Enabling and disabling the system detection function
• Detection index parameters and accuracy adjustment
• Template sampling and saving, storage and retrieval of sample information
• Camera screen calibration function
• Real time production information display of the system (qualification rate, total output, speed, etc.), browsing of historical production information, export and storage functions
• Manage permissions based on login account (example, disabling parameter adjustment for general operation users)
• Operation and adjustment of the mechanical part of the system (If the transmission device is turned on, adjust the alarm signal)

Operation Parameters

Configuration List

Machine Maintenance

• Cleaning: Carefully clean the dust on the machine (lenses/conveyor belt); Cleaning method: Please clean the machine with soft cloth soaked with slight alcohol
• Air supply system Check: Keep watching the air pressure, the pressure must keep at 0.6-0.8mpa. Cleaning the air system which include the air tank and air filter. The air supply system needs to be drained in time, and the filter element needs to be replaced regularly. I
• In‐service inspection: During the operation, please check whether the cap unscrambling machine is working normally and whether there is any blockage. In case of blockage, it needs to be dealt with in time.
• Maintenance after operation: Orderly shutdown the system, and clean the whole system.

Delivery Time

The production cycle of the whole machine is expected to take 60 days. If additional inspection requirements are added or more adjustment needed, the time will be appropriately extended accordingly. After the equipment arrives at the customer's site, our company arranges after-sales personnel to complete installation and adjustment at the customer's site.