8mm-13mm Diameter AVI Machine Electrolytic Capacitor Equipment

Product background

PThe 8mm-13mm electrolytic capacitor quality analyzer produced by KEYE TECH is a well-known product in the industry. KEYE TECH's instrument design has many patented technologies, based on a strong scientific research team, supplemented by years of accumulated experience in the visual appearance inspection industry. According to different application industries, KEYE TECH has designed a variety of instruments suitable for different industry needs. Integrity, focus, innovation, and excellence, KEYE TECH is committed to becoming the world's top AI visual inspection product provider, providing customers with leading technology, cost-effective products and efficient services.

The main features of 8mm-13mm electrolytic capacitor quality analyzer are as follows:

High efficiency: speed up to 400-600 per minute

High precision: Under the condition of 2% defective products, the detection accuracy is 99.5%, and the false rejection rate is only 0.5%

Easy to operate: the operator only needs 10 minutes of training to operate the equipment

Reduce customer production costs: High-speed, all-round detection technology greatly shortens the production cycle of the enterprise, reduces labor costs, and thereby reduces production costs

Inspection principle

The materials are arranged by vibrating plate, Linear vibration and non-destructive conveying, and the capacitance is stably and orderly transferred to the specific inspection station, and then the high-pixel sample image captured by the industrial camera is transferred to the image processing software. After the system analyzes and processes, it judges good and defective products, and controls the corresponding pneumatic components to eliminate the defective products, and finally collects qualified products.

The inspection machine adopts 14 sets of high-pixel industrial cameras and high-performance stroboscopic light sources to carry out omni-directional visual inspections for product appearance defects. The inspection speed is 400-600 pieces/min. The equipment can realize 7*24 hours of all-weather operation, and it can be online automatically. Eliminate substandard products.

The whole set of inspection equipment includes mechanical, visual electronic hardware and inspection system software. The entrance and exit of the equipment are reserved for docking positions to facilitate on-site operations.

Specific functions include:

• Trigger the solenoid valve to jet off waste products
• Control the belt speed
• Emergency treatment for system jams or similar situation
• Trigger the alarm light signal
• Trigger the light source strobe 
• Trigger the camera to take a photo

Inspection software:

The software is the master control platform of the equipment, and its specific functions are as follows:

Enabling and disabling the system detection function.

Adjustment of the parameters and accuracy of detection indicators.

Template sampling and storage, sample detection information storage and recall.

Camera calibration

Display system real-time production information (qualified rate, total output, speed, etc.). Browse, export and store historical production information.

l Perform authority management according to the login account (for example, general operating users are prohibited from using parameter adjustment permissions)

Operation and adjustment of the mechanical parts of the system (such as: transmission device turn on/off, cylinder control, alarm signal adjustment )

Additional functions added due to customer needs

Real-time image: