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Anhui Keye Information & Technology Co., Ltd.
Anhui Keye Information & Technology Co., Ltd.

Anhui Keye Information & Technology Co., Ltd.

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High Speed HMI Visual Automatic Inspection System for SMT Chip Resistors

High Speed HMI Visual Automatic Inspection System for SMT Chip Resistors

  • High Speed HMI Visual Automatic Inspection System for SMT Chip Resistors
  • High Speed HMI Visual Automatic Inspection System for SMT Chip Resistors
  • High Speed HMI Visual Automatic Inspection System for SMT Chip Resistors
  • High Speed HMI Visual Automatic Inspection System for SMT Chip Resistors
High Speed HMI Visual Automatic Inspection System for SMT Chip Resistors
Product Details:
Place of Origin: China
Brand Name: KEYE
Certification: NO
Model Number: KVIS-DR
Payment & Shipping Terms:
Minimum Order Quantity: 1 SET
Price: Negotiable
Packaging Details: Fumigation-free wood
Delivery Time: 4 to 6 weeks
Payment Terms: L/C, T/T
Supply Ability: 1 set per 4 weeks
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Detailed Product Description
Condition: New Accuracy: 99.8%
Touch Screen: Humanized HMI Application: 3C Assembly Line
Air Pressure: 0.2Mpa-0.5Mpa Algorithm: Deep Learning
Rejection Method: High-speed Automatic Rejection Loading Port: Shanghai
High Light:

HMI Automatic Inspection System

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KVIS-DR Automatic Inspection System

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HMI automatic visual inspection system

Product background:

SMT resistors are small size, high specific resistance, high precision resistors, suitable for surface mount technology (SMT), has been widely used in computer, communications, military, aerospace, digital and consumer electronics and other fields, can effectively reduce the volume and weight of electronic terminal products, and improve product reliability. CCD electrode detection of lithium battery conforms to the development trend of miniaturization, lightweight, high performance and multi-function in the future IT industry.


With the continuous upgrading of computer electronics manufacturing technology, integration of printed circuit boards to improve gradually, following from the exterior flaw visual inspection patch class components on the circuit board for a growing proportion, size and performance requirements for SMT components is becoming more and more strict, especially in the low power consumption, low current and low voltage high density integrated circuit boards. At present, the minimum chip resistance size is about 0.1mm, such a small size, the whole chip components production, testing, installation and other processes put forward high requirements.

 

Inspection principle:

In order to meet the requirements of visual inspection in the manufacturing process of patch resistance, a visual inspection method for printing defects of positive conductor of patch resistance substrate was proposed considering the high requirement of dimension control accuracy in the printing process.


Through the double mirror reflection, the number of cameras is reduced, reducing the space installation requirements of the visual inspection system and the difficulty of the existing assembly line transformation; The difficulty of mechanical adjustment of the machine vision system can be avoided by correcting the image distortion while detecting the CCD pole of lithium battery.
The system can judge whether the current printing process is qualified by the accurate calculation of the edge of the broken line and the resistance printing paste, which greatly reduces the intensity of manual inspection and improves the qualified rate of the patch resistance manufacturing.

High Speed HMI Visual Automatic Inspection System for SMT Chip Resistors 0

Inspection details:

The inspection machine adopts 14 sets of high-pixel industrial cameras and high-performance stroboscopic light sources to carry out omni-directional visual inspections for product appearance defects. The inspection speed is 400-600 pieces/min. The equipment can realize 7*24 hours of all-weather operation, and it can be online automatically. Eliminate substandard products.

The whole set of inspection equipment includes mechanical, visual electronic hardware and inspection system software. The entrance and exit of the equipment are reserved for docking positions to facilitate on-site operations.

 

 Equipment Parameters
Name Electrolytic Capacitor Appearance Inspection Machine Model Kvis-Dr

Dimension(Mm)

L*W*H

2590* 800*1850(Length Does Not Include Vibration Plate System) Voltage Ac220/50Hz
Power 3Kw Pressure 0.4-0.7Mpa

Conveying Method

Vibrating Plate Feeding, Non-Destructive Conveying Inspection Method Online Real-Time Inspection
Camera Type

High-Speed Industrial Camera

Number Of Cameras

14 Sets Of Camera

Algorithm

Deep Learning

Rejection Method

High speed automatic rejection

Speed

400~600/Min

Inspection Scope

Poor Appearance, Poor Size, Mixed Specifications, Etc.

 

Equipment configurations

Mechanical part:The mechanical part is the core component of the system, which carries all the transmission devices and electronic hardware (industrial cameras, light sources, industrial computers, touch screens, electrical boxes, etc.). The conveyor is controlled by a servo motor, and the image capture is accurate. The equipment is equipped with two defective product inlets to separate serious defective products (such as drum bottom, oblique leather tip, etc.) and general defective products.

High Speed HMI Visual Automatic Inspection System for SMT Chip Resistors 1

Name Specifications Remarks
 Industrial Camera Hikvision China
Flat Lens Azure China
Stroboscopic Flash Source Osram  Usa
Optical Sensor Sick Germany
 Servo Driver Delta B3 Taiwan, China
Servo Motor Deltab3 Taiwan, China
Motion Controller Delta Dvp-50Mc Taiwan, China
High-Speed Solenoid Valve Smc Japan
High-Speed Cylinder Smc Japan
Industrial Power Supply Mean Well Taiwan, China
Circuit Trigger Board Key-Pc-2.1 China

Industrial Computer

Adlink B45 Taiwan, China
 Hd Touch Screen Aoc Taiwan, China

Contact Details
Anhui Keye Information & Technology Co., Ltd.

Contact Person: Ms. Amy Zheng

Tel: +86 17355154206/+86 186 5518 0887

Send your inquiry directly to us
Anhui Keye Information & Technology Co., Ltd.
168 TangKou Road,Taohua Industrial Park,Hefei,Anhui
Tel:86--17355154206
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