Metal Workpiece Surface Defect Detection Quality Inspection Machine

Equipment features:

Inspection principle

Metal workpieces are an indispensable and important part of the manufacturing industry. The surface flaws not only affect the beauty, but also affect the performance of the workpiece and reduce the safety of the product. Due to the smooth surface of these workpieces, they have high reflective characteristics. The detection will affect the feature extraction of the inspected object, whether it is manual inspection or machine inspection, it is very difficult.

To solve the problem of surface defect detection of high-reflective metal workpieces, KEYE introduced the KVS-AI appearance inspection solution. This solution is different from traditional visual algorithms. The optimized algorithm can effectively solve the problem of high reflectivity during image acquisition. Identify product scratches, cracks, pits, and other defect types, provide higher accuracy, provide data support for subsequent defect inspection, and improve production efficiency.

This solution can inspect defects such as product surface cracks, pits, surface pits, and surface oxide scales. During inspection, the product passes in a straight line, and the speed is maintained at 6m/min.

The surface defect distribution of cylindrical metal parts is random and diverse, while the surface texture distribution of metal workpieces is irregular, which is prone to interference during inspection, which makes the image of the workpiece contain more highlights and noises, resulting in the extraction of many false defects. Eventually cause false inspection.

In response to this series of problems, the special light source system designed by KEYE Technology can perfectly solve the noise problem which caused by high reflection. The unique lighting design of the system fully solves the problem of light reflection on the metal surface, and even small defects that are not easy to find with the naked eye can be easily detected.

After-sale service

The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.

After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.